KAWO丨Smart Power Cloud Platform -Make Diesel Generator Set

Smart Power Cloud Platform -Make Diesel Generator Set

Operation and Maintenance More Intelligent and Efficient

1、 "Hidden Worries" of Diesel Generator Set Operation and Maintenance"

1. The key position of the generator as an emergency power source:

Generators act as emergency power sources in many scenarios, such as data centers, hospitals, factories, etc. Once the mains power is interrupted, it is the last line of defense to ensure the continuous operation of key equipment, and its stable operation is essential.

2. Diesel generator set operation and maintenance pain points:

A. Early warning is not found in time. Because traditional operation and maintenance methods rely on manual inspection, there are time intervals, and many potential faults are difficult to detect in time.

B. If the problem is not dealt with after the early warning, even if the problem is found, if the problem is not handled in time, the small fault will turn into a big problem and eventually lead to the equipment shutdown.

C. The serious consequences of equipment downtime will cause huge losses to customers. For example, the factory will stop due to power failure, not only production will be stagnant, but it may also face compensation for breach of contract; the hospital operating room will be powered off, endangering the lives of patients.

2、 Cloud Services

"Smart Power Cloud Platform" can not only remotely operate the unit and view parameters, but also has the function of fault prediction. It can train the AI model through 100000 + operation data to improve early warning of faults. At the same time, it has strong cloud diagnosis and treatment capability. When the equipment fails, it can remotely diagnose the cause of the fault and carry out repair operation through the platform without maintenance personnel to the site, thus realizing remote "treatment". It greatly shortens the fault handling time, reduces the equipment downtime caused by waiting for maintenance personnel to arrive at the site, and reduces the loss caused by downtime to customers.

Core functions:

1. Real-time monitoring and early warning: global unit operation secretary second-level collection, fault early warning, downtime risk reduced by 90%;

2. Intelligent operation and maintenance decision-making: AI analysis of energy consumption and equipment life, automatic generation of maintenance plans, operation and maintenance costs reduced by 40%;

3. Remote expert collaboration: cloud diagnosis + AR remote guidance, rapid troubleshooting, response efficiency increased by 300.

1. Ethernet Communication Cloud Monitoring (CMM366A-ET)

Working principle: Get the data information of the generator set through RS485, RS232, LINK or USB interface. Then, the module uses the JSON network data communication protocol to compress the data and transmit it to the corresponding cloud server through the wired Ethernet. Users can obtain data from the cloud server through terminal equipment such as mobile phone APP or computer, monitor the running status of the generator set in real time and query the running records.

Adaptation scenarios: Suitable for factories, data centers and other places with stable coverage of wired networks. In these environments, a stable wired network can ensure stable data transmission between modules and cloud servers, ensuring real-time monitoring and management of equipment.

2. WIFI cloud monitoring communication

Working principle:

Data Acquisition: Data is acquired from the genset control module via RS485, USB, LINK or RS232 port.

Data transmission: Using the built-in wireless chip and antenna, based on the IEEE 802.11 protocol family, the data is converted into radio waves, and sent to the corresponding cloud server in the form of WiFi wireless signals through specific frequencies and channels.

Data processing and monitoring: users obtain data from the cloud server through mobile phone APP or PC terminal equipment to realize real-time monitoring of the operating status of the generator set and query of operating records.

Alarm function: When the accessed digital alarm input signal detects an alarm in the computer room access control, anti-theft, fire protection and other auxiliary facilities, the module will immediately upload the data to the server.

Adaptation scenarios: suitable for small computer rooms and temporary site deployment scenarios. In these scenarios, the existing WIFI network of the site can be used to quickly deploy modules, realize network monitoring of equipment, and save wiring costs and time.

3.4G cloud monitoring communication

Working principle:

When external data is to be transmitted to the device, the 4G module receives the signal from the base station through the antenna, and after demodulation, decoding and other processing, the recovered data is transmitted to the MCU through the serial port for further processing by the device. Users can obtain data from the cloud platform by inserting 4G communication cards into terminal devices such as mobile phones or computers to monitor and manage the devices.

Adaptation scenario: It is suitable for non-stable wired and WIFI network environments, such as remote construction sites and field base stations. It relies on the extensive coverage of 4G network to realize stable networking and ensure that equipment monitoring is not subject to geographical restrictions.